Long-term pure- and mixed-gas performance of carbon molecular sieve membranes derived from a tetraphenylethylene-based ladder polymer of intrinsic microporosity (TPE-PIM) for propylene/propane separation

Continuous long-term evaluation of propylene and propane permeation through narrow slit carbon molecular sieve (CMS) membranes is essential for an in-depth study of their steady-state separation performance. CMS membranes are characterized by finely tuned ultramicroporous structures, exceptional thermal and chemical stability, and hold great promise for the energy-intensive separation of propylene and propane. However, the gradual changes in their performance over time due to penetrant-induced structural chain rearrangements have often been overlooked. In this study, we prepared CMS membranes using a polymer of intrinsic microporosity (PIM) with a highly aromatic tetraphenylethylene (TPE) based building block. The presence of bulky and sterically hindered TPE repeat units renders this polymer an excellent precursor for the fabrication of high-performance CMS membranes. The TPE-PIM-based precursor underwent pyrolysis at temperatures ranging from 550 to 700 °C for 1 h. Pure- and mixed-gas permeation tests were accompanied by various characterization techniques to assess the carbonization state of the CMS materials. The CMS pyrolyzed at 700 °C exhibited a decline in pure-gas C₃H₆/C₃H₈ selectivity from an initial value of 300 to 161 at steady state over a 20-day period. Even more notable, under equimolar mixed-gas feed conditions, the isotropic CMS film displayed a substantial C₃H₆/C₃H₈ selectivity reduction from 214 to 62 over a 24-day period. This performance decline can be attributed to competitive sorption and very slow dilation kinetics, which led to moderately reduced propylene permeability while significantly enhancing propane permeability. Our study suggests that long-term, continuously performed mixed-gas permeation experiments are essential to assess the ‘steady-state’ performance of CMS membranes for mixtures containing highly sorbing feed components, as observed for propylene/propane separation.