High performance anode-supported intermediate temperature solid oxide fuel cells (IT-SOFCs) with La_0.8Sr_0.2Ga_0.8Mg_0.2O_3-δ electrolyte films prepared by electrophoretic deposition

Remarkable power density was obtained for anode-supported solid oxide fuel cells (SOFCs) based on La_0.8Sr_0.2Ga_0.8Mg_0.2O_3-δ (LSGM) electrolyte films, fabricated following an original procedure that allowed avoiding undesired reactions between LSGM and electrode materials, especially Ni. Electrophoretic deposition (EPD) was used for the fabrication of 30 μm-thick electrolyte films. Anode supports were made of La_0.4Ce_0.6O_2-x (LDC). The LSGM powder was deposited by EPD on an LDC green tape-cast membrane added with carbon powder, both as pore former and substrate conductivity booster. A subsequent co-firing step at 1490 °C produced dense electrolyte films on porous LDC skeletons. Then, a La_0.8Sr_0.2Fe_0.8Co_0.2O_3-δ (LSFC) cathode was applied by slurry-coating and calcined at 1100 °C. Finally, the porous LDC layer was impregnated with molten Ni nitrate to obtain, after calcination at 900 °C, a composite NiO-LDC anode. Maximum power densities of 780, 450, 275, 175, and 100 mW/cm² at 700, 650, 600, 550, and 500 °C, respectively, were obtained using H₂ as fuel and air as oxidant, demonstrating the success of the processing strategy. As a comparison, electrolyte-supported SOFCs made of the same materials were tested, showing a maximum power density of 150 mW/cm² at 700 °C, more than 5 times smaller than the anode-supported counterpart.