Enhanced dynamic data-driven fault detection approach: Application to a two-tank heater system

Principal components analysis (PCA) has been intensively studied and used in monitoring industrial systems. However, data generated from chemical processes are usually correlated in time due to process dynamics, which makes the fault detection based on PCA approach a challenging task. Accounting for the dynamic nature of data can also reflect the performance of the designed fault detection approaches. In PCA-based methods, this dynamic characteristic of the data can be accounted for by using dynamic PCA (DPCA), in which lagged variables are used in the PCA model to capture the time evolution of the process. This paper presents a new approach that combines the DPCA to account for autocorrelation in data and generalized likelihood ratio (GLR) test to detect faults. A DPCA model is applied to perform dimension reduction while appropriately considering the temporal relationships in the data. Specifically, the proposed approach uses the DPCA to generate residuals, and then apply GLR test to reveal any abnormality. The performances of the proposed method are evaluated through a continuous stirred tank heater system.