Effect of Al₂O₃ particles on mechanical and tribological properties of Al–Mg dual-matrix nanocomposites

This article aims to manufacture homogenous dual-matrix Al–Mg/Al₂O₃ nanocomposite from their raw materials and give insight into the correlation between powder morphology, crystallite structure and their mechanical and tribological properties. Al–Mg dual-matrix reinforced with micro/nano Al₂O₃ particles was manufactured by a novel double high-energy ball milling process followed by a cold consolidation and sintering. Microstructure and phase composition of the prepared samples were characterized using FE-SEM, EDS and XRD inspections. Mechanical and wear properties were characterized using compression and sliding wear tests. The results showed that a milling of Mg with Al₂O₃ particles in an initial step before mixing with Al has the beneficial of well dispersion of Al₂O₃ nanoparticles in Al–Mg dual matrix. The Al–Mg dual matrix reinforced with nano-size Al₂O₃ showed 3.29-times smaller crystallite size than pure Al. Moreover, the hardness and compressive strength are enhanced by adding nano-size Al₂O₃ with Al–Mg dual matrix composite while the ductility is maintained relatively high. Additionally, the wear rate of this composite was reduced by a factor of 2.7 compared to pure Al. The reduced crystallite size, the dispersion of Al₂O₃ nanoparticles and the formation of (Al–Mg)_ss were the main improvement factors for mechanical and wear properties.