Current and potential materials for the low-carbon cement production: Life cycle assessment perspective

Given the carbon-intensive nature of cement production, conducting a comprehensive environmental evaluation using life cycle assessment (LCA) modeling is paramount to achieving eco-friendly cement standards. This study meticulously compiles and evaluates LCA findings from diverse analyses of current and potential supplementary cementitious materials (SCMs) within the blended cement sector. It underscores the impact of the functional unit (FU) within the LCA approach, supply chain considerations, and technical and regulatory factors on the sustainability of blended cement mixtures. Most of LCAs studied herein show that integrating SCMs into the cement matrix typically reduces land use, energy consumption, and greenhouse gas (GHG) emissions, thereby lowering the global warming potential (GWP) of ordinary portland cement (OPC) samples from 831 to 980 kg of CO₂-eq to 768-481 kg of CO₂-eq per ton of cement. However, in some instances, environmental indicators like abiotic depletion potential-elements (ADP-E) and human toxicity potential (HTP) rise due to increased mining, electricity, and transportation demand for SCMs. Regarding the environmental potential of alkali-activated cementitious materials and low-carbon clinker formulations, we found that limitations arise in fully replacing OPC due to global raw material availability constraints, rendering them economically unfavorable and impeding their widespread adoption. Among the SCMs examined in this study, clays, which are more widely available compared to industrially sourced materials like fly ash, slag, and silica fume, exhibited a more favorable environmental profile when evaluated using a mass-based FU. Incorporating compressive strength into the FU resulted in greater environmental benefits from high-strength blendedcement composites. However, this approach might lead to inaccurate results because higher strength does not always correspond to a lower environmental impact. Thus, establishing a FU that accurately reflects the environmental impact of blended cement and its composites (e.g., concrete and mortar) is crucial. Despite the potential of various pozzolanic materials to reduce clinker content in cement mixtures, their wide utilization remains restricted due to the absence of widescale market-based initiatives, green procurement strategies, and effective policy measures, which hampers their industrial and public acceptance. Consequently, governmental support is essential for developing and integrating sustainable cement solutions.